Flash-Ni Plating Inhibiting Layer

Drastically fewer, shorter cracks

An ultra-thin Ni layer between the Zn-Al-Mg coating and steel substrate remarkably suppresses liquid metal embrittlement cracks during resistance spot welding.

Fangcheng, Tian · Teng, Huaxiang · Shuo, Wang · Wei, Liang · Guangxin, Wu · Yunying, Xie

Materials Characterization 2026

Advantages

Number and length of cracks remarkably reduced

γ-Ni₂Zn₁₁ precipitated in the Zn-rich region at the crack tip